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The challenge

How can we increase our storage capacity at the existing location, streamline our operations and prepare for our next growth phase, without compromising on service?

Working on a solution together

For New Wave Textiles, we developed an advanced automated storage solution in collaboration with robotics supplier HAI Robotics, based on our ROBORACK system.

The racking, specifically designed for robotic applications, is fully tailored to HAI’s robots and enables triple-deep storage of over 132,000 boxes.

With 16 large (ACRs) and 30 smaller (AMRs) robots, the system ensures fast and error-free order processing. Because of its scalability and compact design, this solution is a future-proof replacement for manual picking and replenishment processes, without requiring major renovations to the existing facility.

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storage locations
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autonomous robots
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conveyor pick stations
Navigation via QR codes
Navigation via QR codes

The floor and racking are equipped with QR codes, allowing robots to precisely locate themselves, identify the correct box and determine its destination.

Smart click-in boxes
Smart click-in boxes

The boxes easily click together, so when one is retrieved, the ones behind it automatically slide forward. This ensures the front position is always accessible, significantly boosting system efficiency.

Scalability for future expansion
Scalability for future expansion

The system is designed with growth in mind. In the next phase, the manually operated section of the warehouse can be seamlessly converted into a fully automated robotic environment by simply adding more rows of racking and robots.

Maximum storage density
Maximum storage density

Because of the triple-deep storage and smart space utilization, significantly more goods can be stored within the same square footage. This boosts capacity without requiring any expansion of the building.

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The result

An advanced robotic system with over 132,000 storage locations, delivering maximum storage density and fast, error-free order processing.

"Alongside HAI’s robots, we were looking for a European racking supplier known for their commitment to sustainability and quality. Through HAI, we found NEDCON and we are extremely satisfied with the collaboration and the final result."

Pieter van Barneveld Deputy Director

About New Wave Textiles

New Wave Textiles is a leading company focused on service-driven distribution of a wide range of textile products, including promotional wear, corporate wear, sportswear, workwear, and custom designs within the Benelux.

Its portfolio features carefully selected brands such as Clique, Craft, Cutter & Buck and Jobman, complemented by tailor-made solutions through its in-house business unit “Make Your Own Design,” which develops unique outfits.

The company serves dealers across a broad value chain, providing various markets with high-quality and suitable textile products.

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